Equipment description:
Equipment description and main structure of shot blasting line
I. Overview of the equipment
function : Remove the oxide skin, rust and burr on the surface of the workpiece by throwing metal abrasive at high speed, improve the adhesion and surface roughness of the coating.
Application field : steel structure, auto parts, casting parts, file cabinets and other metal workpiece surface treatment.
Standard process : feeding → shot blasting → abrasive separation → dust removal → workpiece blanking
Safety and environmental protection
Emergency brake : cut off power in 0.5 seconds
Automatic abrasive replenishment system : reduces manual intervention
heat recovery module (optional) : using shot blasting friction heat to preheat the workpiece, saving 20% of energy
Main structure and components:
I. Core structure and components
Shot blast Assembly
composition : impeller, shot parting wheel, directional sleeve, wear-resistant protection plate (high chromium alloy material)
Performance : Ejection speed: 70-90m/s (adjustable)
Single power: 11-30kW
technology upgrade : By 2025, mainstream models will be equipped with intelligent frequency conversion control, reducing energy consumption by 15%
Cleaning room
Structure : Double steel plate + manganese steel protection plate (thickness 8-15mm)
Anti-splash sealing door (pneumatic/hydraulic drive)
Protection level : IP65 dustproof and waterproof
conveyor system
Type Applicable to workpiece technical parameters
Hook type large shaped parts (≤2 tons) speed 0.5-4m/min
Crawler type small and medium-sized batch load density 300kg/m²
Roller table type plate/long axis type workpiece roll distance customization (200-500mm)
Separation system
Air separation + magnetic separation : one stage separator: remove dust, debris (efficiency ≥99%)
Secondary magnetic separator: recovery of usable steel pellets (recovery rate ≥95%)
. Key subsystem
Dust removal system
pulse backblow filter cartridge filter : filtration accuracy: 0.3μm
Emission concentration: ≤10mg/m³ (in line with GB16297-2025 new standard)
abrasive circulation system
screw conveyor + bucket elevator : Conveying capacity: 10-50 tons/hour
Failure rate: < 0.5 times / 1000 hours
Intelligent control unit
PLC+ Industrial iot module : real-time monitoring of current, vibration, abrasive stock
Support remote diagnosis and process parameter optimization
3. Technical parameter reference (standard model)
| item | Parameter range |
| Processing job size | Length ≤6m, width ≤2.5m |
| Surface cleanliness | Sa2.5-Sa3 Class (ISO8501) |
| Noise level | ≤85dB(A) |
| Total installed power | 45-200kW |
Features:
1. High cost performance Based on the customer's product positioning and development strategy, based on economic benefits, to achieve the best cost performance.
2. Advanced equipment design concept of excellence, high degree of automation of industrial equipment, show modern advanced enterprise style.
3. High adaptability to meet the current production requirements, and reserve space for development, considering the later production increase and quality improvement needs.
4.Quality standards strictly follow the IS0900 quality management system, and every small link of the entire equipment installation is strictly checked.
Product Tags:
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